Module 1: Kaizen Overview
- Concepts and Principles of Kaizen
- Kaizen Application Insight
- Crucial Implementation Issues and Strategies
- Maintaining Kaizen Implementation
Module 2: Kaizen Strategy
- Role of Management
- Planning a Kaizen Continuous Improvement Programme
- Change Management
- Tailoring the Culture to Kaizen
- Kaizen Tools
- Selecting and Handling Projects
- Identifying Teams to Implement Kaizen
- The Roles of Team Members
- Performance Metrics
- Successful Kaizen Implementation
Module 3: Kaizen Tools
- Kaizen Quality Improvement Tools
- 7QC Tools and their Application
- Check Sheet
- Pareto Chart
- Histogram
- Scatter Diagram
- Process Map
- Cause and Effect Diagram
- Control Chart
Module 4: The Kaizen Week Approach
- Kaizen Week Preparation
- General Kaizen Week Framework
- Facilitation Keys
- Kaizen Team Rules
- Kaizen Week Schedule
Module 5: 7 Types of Waste
- Overproduction
- Overprocessing
- Waiting
- Motion
- Transportation
- Inventory
- Rework
Module 6: Kaizen Advanced Concepts
- Kaizen Tools and Techniques
- Change Management
- Leadership
- Tailoring Culture
- Aligning Improvement Programs to Business Objectives
- Introduction to Value Street Mapping
- Selecting and Managing Projects
- Developing a Kaizen Roadmap
- Role of the Kaizen Leader
- Planning and Organising Effective Kaizen Events
